Is Your Valve Seat Hardening Process Truly Optimized for Maximum Output?

Is Your Valve Seat Hardening Process Truly Optimized for Maximum Output?

How do I improve the efficiney of processing the engine valve? More Workers? More Machines? The answer is you need a compatible machine. Our six-station induction hardening machine will help you solve the peoblem. It combines precision heat treatment with an integrated design and delivers consistent quality across diverse valve specifications from 5-14mm stem diameters and head sizes up to 80mm.

Streamlined Six-Station Workflow
The machine's sophisticated layout ensures optimal thermal management through carefully sequenced operations. The first station handles automated loading with precision positioning, followed by the induction hardening station where specialized coils deliver controlled energy to the valve seat face. Two dedicated cooling stations provide graduated temperature control, while the fifth station performs precise tempering to relieve stresses. The final station manages automated unloading with integrated quality verification.

Precision Engineering for Diverse Applications
Advanced induction coil technology ensures uniform energy distribution across various valve seat face geometries, maintaining consistent case depth and microstructural properties. The system's intelligent power control automatically adjusts parameters for different valve sizes and materials, guaranteeing optimal results whether processing small passenger car valves or larger commercial engine components.

Key Technical Advantages

• Adaptive Processing: Automatic parameter adjustment for valves ranging from φ5-14mm stems and 80-250mm lengths

• Gradual Cooling Control: Two-stage cooling prevents thermal shock and minimizes distortion

• Integrated Tempering: In-line stress relief enhances material toughness and stability

• Precision Handling: Maintains positional accuracy within 0.05mm throughout the process

Production Efficiency and Quality
The continuous six-station design enables remarkable production consistency, processing valves with 8mm stem diameters in 10-second cycles while maintaining:

• Uniform case depth within ±0.1mm tolerance

• Hardness consistency of HRC ±1 across all valve sizes

• Minimal distortion with seat face runout under 0.02mm

• 99.6% first-pass quality rate in production environments

Operational Excellence
Manufacturers benefit from the system's robust construction and maintenance-friendly design. Quick-change fixtures enable rapid transitions between different valve specifications, while the modular station design simplifies service and reduces downtime. Advanced diagnostics and remote monitoring capabilities provide real-time process visibility and predictive maintenance alerts.

Economic Impact
The integrated six-station approach delivers substantial operational advantages:

• 80% reduction in inter-station handling time

• 40% lower energy consumption compared to separate processes

• 60% reduction in floor space requirements

• Consistent quality across extended production runs

Zhongshan Tiansheng Machinery Equipment Co., ltd.
Our company specializes in advanced processing solutions for the valve manufacturing industry. Our six-station induction hardening technology represents our commitment to innovation and manufacturing excellence, helping global manufacturers achieve superior productivity while maintaining the highest quality standards for critical engine components. If you are interested, please feel free to contact us.

E-mail: aly@tsautomatics.com              WhatsApp: (86)13560631505