5-in-1 Engine Valve Turning Solution Saves Both Your Cost and Time

5-in-1 Engine Valve Turning Solution Saves Both Your Cost and Time

Engine Valve Multi-Process Turning Machine, which integrates five critical machining operations into a single platform, can give you brand-new experience of machining the engine in one shot. This innovative solution addresses the precision and efficiency challenges facing modern valve manufacturers while maintaining exceptional quality standards.

The machine's capability to perform facing, OD turning, chamfering, radius machining, and taper processing in one chucking eliminates cumulative errors and significantly reduces production time. This integrated approach ensures perfect geometric relationships between all critical valve features, particularly crucial for high-performance applications where precision directly impacts engine efficiency and emissions compliance.

Technical Specifications and Performance:

• Workpiece Capacity: Max head diameter 50mm, stem diameter φ5-12mm, length 80-250mm

• Material Compatibility: Handles 21-4N and 4Cr10Si2Mo materials at 30-60HRc hardness

• Accuracy Standards: Maintains ±0.03mm dimensional accuracy and Ra1.6μm surface finish

• Geometric Precision: Ensures 0.01mm stem runout and 0.1mm face runout across production runs

• Process Capability: Processes 50 consecutive parts with max 0.06mm runout variation

• Production Efficiency: Achieves 25-second cycle time for φ8mm stem with standard cutting allowance

Key Advantages for Manufacturers:
The machine's five-in-one capability delivers measurable benefits:

• 40% reduction in production time through eliminated handling and setup

• 60% improvement in geometric accuracy through single-chuck processing

• 30% reduction in tooling costs through optimized machining sequences

• 100% process consistency through integrated monitoring and adjustment

Economic Impact:
Manufacturers report significant operational improvements:

• 45% reduction in floor space requirements compared to separate machines

• 50% decrease in quality issues related to multi-machine handling

• 35% lower energy consumption through consolidated processing

• 70% reduction in setup time between production batches

Quality Assurance:
The machine incorporates real-time monitoring systems that track tool condition, dimensional accuracy, and surface quality. This ensures consistent output meeting the most stringent automotive standards while providing complete data traceability for quality documentation.

Transformative Impact:
This 5-in-1 solution represents more than just equipment upgrade—it offers a complete reimagining of valve manufacturing economics. By consolidating five operations into one seamless process, manufacturers can achieve both short-term cost savings and long-term competitive advantages in quality and delivery performance.

    Zhongshan Tiansheng Machinery Equipment Co., ltd.
    Our company specializes in advanced manufacturing solutions for engine valve production. Our precision equipment incorporates the latest technological innovations to help manufacturers achieve superior quality, increased efficiency, and reduced production costs. 

    If you are interested, please feel free to contact us.

    Website: www.tsautomatics.com                              E-mail: aly@tsautomatics.com